Applications

Industrial safety distance warning is an intelligent safety monitoring system based on wireless communication technology and sensor network technology, which is used to predict and warn the safety distance in a specified area to prevent personnel and equipment from being dangerous during operation.

The system consists of multiple sensor nodes, which can be installed around equipment, vehicles or facilities, and can monitor and analyze the surrounding environment by collecting real-time physical parameters (such as distance, speed, angle) and other information, and send timely alarms when dangerous situations occur, so as to ensure the safety and efficiency of industrial production. 

According to different application scenarios and needs, the industrial safety distance warning system can be subdivided and customized. For example, in the operation of an excavator, the system can warn the driver of the safe distance between the vehicle and the obstacle, and realize risk warnings through voice prompts or vibration warnings. In the steel smelting process, the system monitors the safe distance around the hot molten liquid and warns accordingly in the event of melt spillage, explosion or fire risk.

The application of industrial safety distance warning system can greatly reduce the risk of accidents in industrial production of personnel and equipment, and improve production efficiency and work safety. At the same time, the application of this system is also an important part of digital transformation and intelligent manufacturing, which can promote the upgrading and transformation of industrial production.

The industrial safety distance warning system can be applied to different industrial scenarios, and the following are some specific application scenarios:

·Heavy machinery: At sites such as construction sites or mines, heavy machinery is often required for logistics transportation or construction operations. These machines often occupy a large area of operating space, such as cranes, forklifts, etc., and if a collision occurs during their operation, it may cause serious accidents. The industrial safety distance warning system can monitor the surrounding safety range of these machinery and equipment in real time, and when the robot or equipment enters the danger range, it will automatically send an alarm and send it to the responsible staff for processing.

·Iron and steel smelting: The use of high-temperature molten metals or fire hazards in the steel smelting process is high, and protective measures must be envisaged in order to prevent the occurrence of dangerous situations. In this process of steel smelting, if a safety distance is found to be problematic, it needs to be intervened and maintained as soon as possible to avoid further aggravating the risk.

·Automobile manufacturing: In the automobile manufacturing industry, a variety of robots are needed for welding, spraying and other operations, and these robots automatically collect environmental data around the equipment through sensor networks during operation, and obtain safety planning through data analysis. If the distance is outside the preset safety range, the system immediately sends out an alarm and displays the specific information of the alarm to remind the operator to intervene in time.

In short, the industrial safety distance warning system has a wide range of applications in various fields of industrial production, which can help safety management and risk monitoring, and can reduce the risk of accidents.

Lidar is a high-precision 3D perception device, which can obtain the precise distance, angle and speed of the target object within microseconds, so it plays an important role in the industrial safety distance warning system.

The application of LiDAR in the industrial safety distance warning system mainly includes the following aspects:

·Real-time monitoring of equipment and personnel: LiDAR can monitor whether equipment and personnel are within a safe distance in industrial manufacturing in real time through equipment data collection and early warning mode. For example, on the factory floor, automated handling equipment obtains real-time monitoring data with the help of lidar, which can monitor the surrounding environment at any time and warn the driver whether he is driving within a safe range.

·Safety inspection: LiDAR can set up safety checkpoints on the production line, cooperate with the robotic arm or production line equipment, and conduct real-time inspection and analysis of the equipment to prevent equipment failures and potential safety hazards.

·Early warning of autonomous driving: LiDAR can be used to assist in industrial autonomous driving applications, control parameters such as dead posture and turning radius of autonomous vehicles or robotic arms, obtain real-time data of the surrounding environment, and automatically warn of deceleration and braking, so as to protect equipment operators.

·Production optimization: LiDAR captures environmental data that can be prevented and analyzed during the production process to identify equipment failures, process issues, or process optimization points, thereby improving overall productivity and safety.

LiDAR is a high-precision device that can obtain multi-dimensional information in real time, which can help the safety distance early warning system in industrial production scenarios to achieve automation, efficiency and safety.

Siman Recommended Model:

Technical advantages of SDC series laser distance sensors for this application: 

1. High precision: The accuracy of SDC series laser ranging sensor is as high as 1mm, and the resolution is 0.1mm, which can accurately measure the distance from the target object to the sensor, which provides a guarantee for the reliability and accuracy of the industrial safety distance warning system.

2. Anti-outdoor glare resistance: This laser distance sensor can maintain high-precision measurement, and can measure the distance up to 200m. It provides a wider range of application scenarios for the industrial safety distance warning system.

3. Fast measurement: The laser distance sensor can measure at a speed of up to 100Hz, monitor the position and speed of the object in real time, and warn of dangerous situations in time. This ensures the safety of industrial production.

4. High stability: The laser ranging sensor has high stability and low alarm rate during use, which reduces the misjudgment and missed alarm for industrial safety distance warning.

5. Industrial-grade protection: Industrial-grade IP67 protection is adopted, which can work stably in harsh industrial environments, and at the same time provide more stable and accurate data, ensuring the continuity and safety of industrial production.

6. Wide range of output interfaces: with a variety of data output interfaces (RS485/RS422/4-20mA/switch/Canbus/SSI/Ethernet/Profinet, etc.), which can easily interact and integrate with third-party equipment, which is conducive to the realization and optimization of industrial safety distance warning system.

7. Wide range of application: The laser distance sensor is widely used in track deformation measurement, high-precision measurement in ports, harsh working conditions and other fields. It can meet the needs of safety distance warning in different industrial fields.

8. Obvious price advantage: The laser distance sensor has obvious advantages in price, compared with other brands of laser distance sensors, the price is more reasonable, and the performance and quality are also guaranteed.

9. Application in processing monitoring and intelligent manufacturing: The high precision and fast performance of SDC series laser ranging sensors make them widely used in industrial production intelligence, automated production lines, processing monitoring and other fields, providing a guarantee for improving the efficiency and safety of industrial production.

In summary,SDC series laser ranging sensor has obvious application advantages in industrial safety distance warning system, with the characteristics of anti-outdoor strong light, high precision, fast measurement, high stability, industrial-grade protection, rich output interfaces, wide range of applications, and obvious price advantages. These features enable the SDC series of laser distance sensors to provide reliable and efficient data support for safe distance monitoring and early warning in industrial production.